Aluminum foil PE coated paper is a versatile product that can be used for a variety of consumer and industrial applications. It is safe to print on, and it provides an effective barrier against bacteria, moisture, and oxygen.
Foil lamination is the process of combining two or more materials, such as foil and plastic extrusion material. The process is done using web-fed, rotary equipment.
Durability
Durability is an important consideration for packaging products. Unlike plastics, aluminum foil is very durable and can be used for many purposes. In addition, it is a good barrier material and is well-suited for use in the food industry. This makes it an excellent choice for wrapping high-value foods and pharmaceuticals.
The durability of aluminium foil depends on a combination of factors, including its thermal properties and chemical stability in contact with food. It is also a strong barrier against light, moisture, oxygen and other toxins. Moreover, it is very easy to recycle.
The metallurgical properties of the aluminium foil and LDPE film are determined by the processing conditions and by the amount of air gap in the extrusion process. For example, the annealing process can influence the oxide structure and property of the foil, while the amount of oxygen ingresses from the center to the edges of the foil during the annealing process can affect seal strength.
Printability
Aluminum foil PE coated paper has excellent printability and is suitable for all traditional printing methods such as flexo, letterpress, screen, and offset. It is also compatible with inscription using matrix or thermal transfer printers with resin or wax ribbons. It is also resistant to moisture, heat, freezing, and lubrication.
It is also safe for food contact, as it does not react with food or change its odor or flavor. It is also non-toxic and can be recycled, although it has a slightly larger carbon footprint than other products.
The ethylene/vinyl acetate copolymer wax blends used in the present invention have a minimum operable ratio of 40% by weight of the copolymer and 60-85% by weight of the wax. The resulting laminate sheet structures are non-blocking, do not exude materials that tend to jam processing and packaging equipment, do not oifset, and can be conventionally printed after storage in rolls under normal commercial conditions. They also have excellent ultimate heat seal bonds, short heat seal activation times and low activation temperatures.
Biodegradability
Paper based packaging has a lower carbon footprint than plastic and metal based options. It can also be recycled, which reduces the amount of waste thrown away. However, a disadvantage of this material is that it cannot be biodegraded. This can cause problems when it comes to food safety and shelf life.
One potential solution is to use nanofibrillated cellulose (NFC) as a layer between the PE film and paper. This layer would weaken when wet and allow for a clean separation of the film and pulp fibers. This method has been successfully used to improve the oxygen and grease barrier properties of paper-based packaging (Karaman et al. 2015).
In this study, papers coated with zero, 2, and 4 g/m2 of NFC were laminated with a low-density PE film at various temperatures and pressing times. The fiber recovery was measured, and a model was developed to predict this ratio given the air permeability of the paper and the polymer temperature.
Cost
Aluminum foil can be bonded to polymer film by a variety of methods, including lamination and adhesives. This is done to improve the strength of the product and reduce its cost. It is also used to create a barrier to light, oxygen, moisture, and bacteria.
The process of producing aluminium foil involves forming the molten metal into slabs that are then passed through a rolling mill, where the pressure on the slab is measured by sensors. A technician then adjusts the pressure to maintain a consistent gauge (thickness) throughout the rolling process. In addition, lubricants are added to the aluminium surface to prevent the material from sticking.
Foil lamination is a process that combines a web of aluminium foil with other materials, such as paper and plastic extrusion films, using adhesives. It can be used for a wide range of applications, from food packaging to insulation and thermal applications. Foil lamination can be customised to your specific requirements.